Client challenge
Critical process data lived in siloed screens. Night-shift operators lacked a unified view of pump status, tank levels, and recurring alarms.
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Water Plant SCADA Visibility Upgrade
Expanded SCADA monitoring for pump stations and process areas so operations could respond before small issues became call-outs.
GERockwell Automation
18
Assets on overview
↓28%
After-hours call-outs
2 yrs
Historian retention
Proposed solution
We developed a supervisory SCADA layer with plant overview graphics, trending, and prioritized alarming. Existing PLC logic was left intact where proven, with targeted updates for new telemetry points.
Implementation process
- 01Plant and remote-asset telemetry assessment
- 02SCADA architecture and alarm priority design
- 03Historian and overview graphic build
- 04Phased cutover with existing PLC logic preserved
- 05On-call staff training and post-go-live tuning
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